PROCESSAMENTO DE CERÂMICAS COM POROSIDADE GRADUADA UTILIZANDO AS TÉCNICAS DE FREEZE CASTING E COLAGEM DE BARBOTINA

Abstract

Porous ceramics have been gaining visibility due to some interesting technological applications, such as its use as solid electrolytes, fuel cell anodes, ceramic filters and bone and dental reposition. Among them, there is special care in studying graded porosity materials, where the quantity of pores and pore morphology changes through the material volume. In this work the processing and characterization of alumina ceramic materials with functionally graded porosity by freeze casting and slip casting techniques using aluminum hydroxide and rice starch as sacrificial template was performed. After conformation, the porosity was characterized through electron scanning microscopy, apparent porosity through Archimedes method and median pore size through mercury porosimetry. The mechanical resistance was also obtained by compression testing. The analysis allowed to confirm the relation between each of the isolated samples’ microstructure and its respective layer in each of the graded materials, also, the graded materials shown good interfacial interaction between each of the layers. The porosity in graded materials kept close to the expected value, which was determined by the medium value of the porosities of the isolated samples respective to the graded material. Mechanical testing shown that there was no influence of the graded material interfaces in its compressive strength.